Drilling Holes In Aluminum Sheet

You start off by drilling a small diameter pilot hole and then drill gradually larger holes until you get.

Drilling holes in aluminum sheet.

To be used with sheet metal only. Furthermore the drilled hole becomes enlarged beyond. Sooner or later every homebrewer needs to drill holes in sheet metal. When drilling thin sheet metal clamp the metal over a piece of sacrificial plywood or other flat sheet good like mdf or particleboard to help prevent the bit from tearing up the hole.

The main difference between drilling aluminum and harder materials noted jason hout global dhm deep hole machining product and application specialist for sandvik coromant co fair lawn n j is that the shear point of aluminum is low enough that it can be sliced by the tool s cutting edge as opposed to being pushed out. For the cleanest hole clamp a second piece on top of the metal making a sacrificial sandwich. Drilling a hole in sheet metal with a twist drill is a rather straightforward operation. Repairing small aluminum holes step 1 clean the area around the hole in the aluminum with a sponge soaked in warm water mixed with liquid detergent.

The classical situation is drilling holes to mount switches connectors and potentiometers on the front panel of some instrument. Drilling soft materials such as aluminium and copper can cause a whole range of challenges that can limit tool life minimize production and cost you money. Co z 5pcs hss cobalt multiple hole 50 sizes step drill bit set with aluminum case. Rinse thoroughly with water to remove the detergent dirt and debris.

The wooden bread layers of the sandwich keep the sheet metal flat and prevent the drill bit from wandering as it bores through the sheet metal. For clean precise holes in thin sheet metal make a wood sandwich. Automatically deburrs hole when you drill. Simply sandwich the sheet metal between two pieces of wood and clamp everything down on a table or workbench.